MXD Process Blog

7 Ways to Improve Mixing Efficiency Across Your Process

MXD Process — Mon, 30 Mar 2026 13:54:11 GMT

Mixing inefficiencies rarely stay contained to the mixing stage. They ripple across your entire operation. What might seem like a small issue inside a tank can quickly show up as:

Industrial Mixer Mounts & Stands: Types, Uses, and How to Choose

MXD Process — Thu, 12 Mar 2026 19:48:33 GMT

If you work with industrial mixers, you know the mixing components themselves get most of the attention. People focus on the motor horsepower, the impeller design, or the shaft length.

But there is another piece of the system that matters just as much: how the mixer is mounted to the container.

3 Common Heating Jackets for Insulated Pressure Tanks

MXD Process — Mon, 09 Mar 2026 19:07:34 GMT

Temperature control is essential in many industrial processes. In industries like chemical processing, oil and gas, pharmaceuticals, and food production, even small temperature changes can affect product quality, reaction rates, or process safety.

To maintain stable operating conditions, many manufacturers use jacketed stainless steel tanks. Tank jackets allow heating or cooling fluids to circulate around the vessel, helping operators precisely control the temperature of the process inside.

Keep in mind that different jacket styles provide different levels of pressure resistance, heat transfer performance, and structural support. Choosing the right configuration ensures the vessel performs efficiently under the conditions required by your process.

The 5 Most Common Types of Industrial Mixers

MXD Process — Thu, 05 Mar 2026 21:04:30 GMT

In manufacturing, mixing is rarely as simple as it sounds. Whether you're producing food products, adhesives, cosmetics, pharmaceuticals, or specialty chemicals, the way materials are combined can directly affect product quality, consistency, and production efficiency.

Different materials behave in different ways. Powders clump, liquids separate, and some ingredients require high energy to disperse properly. Because of that, the best mixing solution always starts with the process itself.

In this blog, we will look at several common industrial mixing approaches and the key factors manufacturers should consider

Should You Buy New, Used, or Lease High-Shear Mixers?

MXD Process — Thu, 05 Mar 2026 14:45:00 GMT

When evaluating high-shear mixer equipment, these questions almost always surface: Is buying new really worth it? Would used or leased equipment be the smarter decision?

With rising equipment costs, tighter capital budgets, and increasing production demands, manufacturers are under pressure to make purchasing decisions that balance performance with financial responsibility.

Each option has advantages and trade-offs. The right decision depends on your mixing application, production goals, regulatory requirements, and long-term operational strategy. Below, we break down each path to help you make an informed investment.

How to Budget for the Price of a Mixer & Tank System

MXD Process — Fri, 27 Feb 2026 15:21:16 GMT

If you’ve started researching or comparing mixing equipment pricing, you’ve probably experienced some level of sticker shock.

One supplier quotes $45,000. Another comes in at $180,000. A third says “it depends.”

It’s frustrating and confusing.

Selecting the Best High-Shear Mixer Manufacturer for Your Needs

MXD Process — Tue, 03 Feb 2026 22:02:26 GMT

Selecting the right high-shear mixer supplier is about much more than simply buying equipment — it’s about choosing a long-term partner for your production process. The supplier you work with can directly impact your efficiency, product consistency, and overall uptime.

High-Shear Mixing Basics: A Complete Guide

MXD Process — Tue, 03 Feb 2026 14:20:17 GMT

While you may be familiar with industrial mixing, high-shear mixing is a specific category in industrial mixing with its own unique functions. High shear mixing is unique as a mixing method in that it can change the chemical composition of ingredients through emulsification, dispersion, and various chemical reactions that take place through the shearing process.

Mixer Maintenance: A Checklist For Industrial Mixer Care

MXD Process — Tue, 03 Feb 2026 13:37:16 GMT

Imagine two cars, both the same make and model, driving down the highway. One car is well-maintained, with regular oil changes, tune-ups, and tire rotations. The other car is neglected, with no regular maintenance. What happens to these two cars over time?

Custom vs. Off-The-Shelf Mixing Equipment for Manufacturers

MXD Process — Mon, 02 Feb 2026 15:57:16 GMT

Selecting industrial mixing equipment is a critical decision for manufacturers. The performance of a mixer directly affects product quality, throughput, and operational efficiency. However, many manufacturers struggle with the same question early in the process: Do we need custom mixing equipment, or will an off-the-shelf solution be sufficient?